When this flux for forge welding is used in forge-welding damascus billets and ornamental work it leaves minimal scale It allows for a very clean finish with little cleanup and no inclusions. The structure of normalize damascus steel is ferritic with secondary cementite grains and pearlite. Small Pattern Welded "Damascus" Steel Kife (With NO Power Hammer): I've been into blacksmithing for a little under a year now, and now that I've finally managed to make and acquire adequate tools, I've been able to really start making things (my initial setup was using a … I thought i would show … I cut several pieces of good steel (1084 and 15n20 from AKS) down to about 1 x 3. Call+1 928-537-8877. Welding - Welding - Forge welding: This original fusion technique dates from the earliest uses of iron. Damascus welding is done at the high end of the solidus state and is both eutectic as well as fusion welding. The eutectic welding comes from things like the alloys causing the surfaces to fuse at a slightly lower point, and the fusion welding comes from the liquification of the surfaces occurring at a lower temperature due to the pressure applied by forging. Forge welding at 2350-2400f is too hot for any combination of steels. What Flux is right for making Damascus Steel? I was trying to make a throwing knife, very basic with a point, was folding and forge welding for the practice of it. My more recent damascus attempts are somewhere around 25% loss. I'm looking a making my first stainless damascus, but I don't have a tig welder. One of my family-members asks me right away if I could make a knife for him, made of damast-steel. It lowers the melting point of the unwanted iron oxide (scale), allowing it to run off, to keep the metals clean during the forging process. Go step by step through the process of forge welding cable Damascus. Forge welding is usually employed in the production of various cookware. 1084/15n20 PW. Make sure the volume is large enough so that you can forge swords, Damascus billets, and odd shapes efficiently with less effort. The use of forge welding in blacksmithing comes with several advantages and of course, some shortcomings. The size of the forge is a vital thing to consider. Sep 23, 2005. Our most popular flux welding supplies for knife-making. Being new to knife making and forge welding Damascus knife blades, I see references to Welding with no flux, welding with Borax, welding with WD40, and Kerosene.Could some of the experts members detail how they prepare the blade material stack for a, Dry welding (no flux) , b, borax and other commercial welding compounds, c, WD-40 and, d, Kerosene. Begin by making a billet from high carbon steel, folding and forge welding it until you get the desired layer count and pattern. See more ideas about Damascus, Blacksmithing, Metal working. 1045/1084/1045 san mai, and 431/1084/431 san mai. The ideal forge welding flux for making Damascus steel. Forge welding is one of the most fundamental techniques of blacksmithing, but one of the trickiest to master. May 31, 2017 #8. Breakdown of What is Included: Check out Can damascus - or welding up all the seams on clean steel = no flux at all. Here was the process. Our stainless Damascus, carbon Damascus, and Mokume Gane are forged with expertise and careful attention to detail and are available in a stunning array of striking patterns, so whether you’re producing Damascus steel blanks or designing custom jewelry, you’ll find exactly what you need here. See more ideas about Damascus, Knife making, Blacksmithing. Its been really fun, and is a lot nicer than trying to hand weld damascus. I'm just wondering If it will still work to stick weld the can around it. I thought i would show … Forge welding is one of those skills it is best taught one on one, hands on. Howeve,r one piece of equipment sometimes goes overlooked. It may also consist of heating and forcing the metals together with presses or other means, creating enough pressure to cause plastic deformation at the weld surfaces. I agree with you that forge welding without flux is valid. Learn the secrets needed to turn an ordinary piece of steel cable into a striking Damascus billet or blade. Its been really fun, and is a lot nicer than trying to hand weld damascus. Day Two you will proceed to forge it into a blade of your own design, learn how to heat treat it and bring out the pattern. Technology of forge welding was extended ability to make consistent forge joint. First time forge welding damascus steel in my studio. Advantages and Shortcomings of Forge Welding. Apr 5, 2020 - My most recent job has involved working with a blacksmith, who happens to have a power hammer, and has been nice enough to let me use it in my spare time! The process was first employed to make small pieces of iron into larger useful pieces by joining them. Rich S. 2,829. There are two types of burners available for a gas forge – Venturi and Forced Air. Make it an exercise and when you need it for a project you will have the skill. Sep 19, 2015 - Explore Tom Trevino's board "Damascus" on Pinterest. I know it's possible to forge-weld billets by hand, but despite the research I've done, I have yet to find any sort of guide on how best to do it. 16 oz. Another big thing is forge type. I also have no experience with damascus. ... For the forge welding stage, many people who do any kind of smithing, know the basic safety equipment: gloves, apron, closed toed shoes, etc. It requires speed, precision, and practice. The chance that it will cause irreparable damage is very high. Here is my newly finished forge, heating up the first billet. Forge welding (FOW) is a solid-state welding process that joins two pieces of metal by heating them to a high temperature and then hammering them together. Venturi burners are simple, easy to operate, quiet, and safe. Follow Us I thought i would show … It is, however, necessary for blacksmiths to understand the two faces of forge welding before starting the process. When I was first learning to forge weld Damascus I had issues every now and again, but haven't had any real issues in the last 10 years with the exception of a feather patter blade I did not long ago. Here is a highly magnified view of the O-1 layer in the fluxless damascus, where the weld was there is a faint ghostly line left in the phase formations. These swords are characterized by distinctive patterns of banding and mottling reminiscent of flowing water, sometimes in a "ladder" or "rose" pattern. 1972 Forest Ave Pinetop-Lakeside, Arizona. But like you mentioned it might be best when doing damascus that way to use a propane forge. The parts to be joined were first shaped, then heated to welding temperature in a forge and finally hammered or pressed together. Write Your … Nov 3, 2020 - My most recent job has involved working with a blacksmith, who happens to have a power hammer, and has been nice enough to let me use it in my spare time! DVD Two disc set 123 minutes Mar 2, 2017 - My most recent job has involved working with a blacksmith, who happens to have a power hammer, and has been nice enough to let me use it in my spare time! I had a failed attempt at a “damascus” billet yesterday and I can’t figure out what went wrong. This is the reason why I'm coming with another question: What product do you need for welding pieces together, … Dec 4, 2017 - Explore John P.'s board "Damascus", followed by 2250 people on Pinterest. So, to all the smiths who are vastly more experienced than I, are there any methods, practices, and/or tips you can give for forge welding and making damascus by hand? I watched a well known mastersmith over heat a piece of 5160 and then break it to show the grain size which was very coarse. This blacksmithing class will show you how to forge pattern welded laminate blanks popularly known as Damascus. Practice every time you work. Before welding the seems i cleaned all mating surfaces, and immediately after the last 60 grit flap disc pass i sprayed them down with WD40 Here are the three billets i'm gonna work on. I am using a coal forge. Vegas Forge produces the finest Damascus steel for sale with a focus on craftsmanship. The closest thing for me is welding in high carbon bits for axes. Hardened and tempering samples has function to strenghtening martensitic transformation, where was founded fine martensite phase in the composite. Forge welding damascus. Members; 59 1,107 posts; Gender: Male Location: Nova Scotia, Canada Interests: Swords of all kinds, damascus steel (all kinds), fencing, redheads, fiddle music both listening and playing, good Chinese food, pretty Chinese waitresses, Martial arts flicks so bad they're funny, redheads, really bad horror flicks, home-brewed beer and wine, and Futurama. I’m a little bummed. Cable Damascus: The modern connotation of Damascus steel is different from the original Damascus of the past. Its been really fun, and is a lot nicer than trying to hand weld damascus. those that were in the steel before the forge damascus welding began. I live in Chester, CA on hwy 36 about two hours from Portola, there is a novice blacksmith in Westwood about 20 min from me and I did take lessons from him for awhile and then i passed him as he was also a novice and I had more time to practice. These are images of trapped material … I am a new knife maker I want to forge all my knives what is the best and cheapest flux to use for Forge welding I heard borax 20 mules is a good cheap flux to use May 29, 2017 #2. Each student will be able to take away all of the laminate blanks they make. Anhydrous Borax (Na2B4O7) Sodium Tetraborate A mixture of borax and ammonium chloride is used as a flux when welding iron and steel. There is a lot of forge welding and power hammer work with this class. Learn techniques that will allow you to �work smarter, not harder�. Otherwise we're always "Forge Welding dry." Al Massey. The object is to learn to create and manipulate pattern in steel during the class. Burner and Regulator. I don't know I have only a little experience with propane. I've had much better results with welding in propane--because unless you have a massive forge, it takes quite a fire to get enough steel to weld (and not delaminate). 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